Reference data for cross-linked polyethylene (PEX) tubing in copper tube size (CTS): dimensions, pressure and temperature ratings, bend radius, thermal expansion, and which fittings work with which tubing. Figures follow ASTM F876 and ASTM F877 unless noted.

Before you specify or order: these are the published standard values for PEX CTS tubing. Individual manufacturers publish their own submittal data, and listings vary by product. Confirm against the manufacturer's technical sheet and your local code before sizing a system.

PEX Tubing Dimensions (ASTM F876, CTS)

Inside diameter is calculated from the minimum wall thickness, so actual ID can run slightly tighter.

Nominal size OD (in) Min. wall (in) ID (in) Water volume (gal / 100 ft)
1/4" 0.375 0.070 0.235 0.23
3/8" 0.500 0.070 0.360 0.53
1/2" 0.625 0.070 0.485 0.96
5/8" 0.750 0.083 0.584 1.39
3/4" 0.875 0.097 0.681 1.89
1" 1.125 0.125 0.875 3.12
1-1/4" 1.375 0.153 1.069 4.66
1-1/2" 1.625 0.181 1.263 6.51
2" 2.125 0.237 1.651 11.12

Pressure & Temperature Ratings

Standard-grade PEX carries a three-point rating. All three apply to the same tubing — the allowable pressure drops as temperature rises.

Temperature Working pressure Typical application
73.4°F (23°C) 160 psi Cold water distribution
180°F (82.2°C) 100 psi Hot water distribution, hydronic heating
200°F (93.3°C) 80 psi Short-term peak / relief conditions

The rating applies to the tubing. A completed joint is only as strong as the weakest component — fittings, rings and sleeves carry their own ratings, and a system is limited by the lowest of them.

PEX-a vs PEX-b vs PEX-c

The letter refers to how the polyethylene was cross-linked, not to a quality grade. All three meet ASTM F876 and all three are approved for potable water.

  PEX-a PEX-b PEX-c
Method Peroxide (Engel), cross-linked in the melt Silane / moisture cure, after extrusion Electron beam irradiation
Cross-link degree Highest Moderate Moderate
Flexibility Most flexible, tightest bends Stiffer Stiffest
Kink repair Yes — thermal shape memory, repairable with a heat gun No — cut out and replace No — cut out and replace
Primary connection Cold expansion (F1960), also crimp and clamp Crimp (F1807), clamp, press Crimp, clamp

Fitting Compatibility

Cold expansion is the one method that is not universal — it relies on the shape memory that only PEX-a has.

System Standard Works with Tool
Cold expansion ASTM F1960 PEX-a only Expander tool + PEX ring
Copper crimp ring ASTM F1807 PEX-a, PEX-b, PEX-c Crimp tool + go/no-go gauge
Poly insert + crimp ASTM F2159 PEX-a, PEX-b, PEX-c Crimp tool
Stainless clamp (cinch) ASTM F2098 PEX-a, PEX-b, PEX-c Cinch tool
Press sleeve Manufacturer system Per manufacturer listing Press tool + matching jaw
Push-to-connect Manufacturer system PEX-a, PEX-b, PEX-c None — deburr and mark depth

Fittings, rings and tools are listed as a system. Mixing a ring from one manufacturer with a fitting from another can void the listing and the warranty, even when the parts physically fit.

Minimum Bend Radius

Measured to the centreline of the tube. Below these radii, use a bend support or a 90° elbow. Manufacturers publish their own figures — PEX-a generally bends tighter than PEX-b.

Nominal size 6 × OD (typical PEX-a) 8 × OD (typical PEX-b)
3/8" 3.0" 4.0"
1/2" 3.75" 5.0"
3/4" 5.25" 7.0"
1" 6.75" 9.0"
1-1/4" 8.25" 11.0"
1-1/2" 9.75" 13.0"
2" 12.75" 17.0"

Thermal Expansion

PEX moves far more than copper with temperature — roughly 1.1 to 1.3 inches per 100 feet for every 10°F of change (coefficient about 1.1 × 10-4 in/in/°F). Long straight runs need expansion loops, offsets, or slack at the ends; rigidly clamping both ends of a hot run is the classic cause of noise and stress at the fittings.

Temperature change Movement per 100 ft
10°F ~1.3 in
50°F ~6.6 in
100°F ~13 in

Oxygen Barrier vs Non-Barrier

Plain PEX lets a small amount of oxygen diffuse through the wall. In an open potable system that is irrelevant — the water is replaced constantly. In a closed hydronic loop with ferrous components (cast iron boiler, steel expansion tank, iron circulator volute), that oxygen corrodes the system from the inside.

  • Barrier PEX carries an EVOH layer limiting oxygen diffusion per DIN 4726. Required for closed-loop radiant and hydronic heating with any iron or steel in the loop.
  • Non-barrier PEX is for potable hot and cold distribution, and for closed loops that are entirely non-ferrous.

Barrier tubing is not approved for potable water unless it also carries a potable listing — check the print line.

Standards & Listings

Standard Covers
ASTM F876 PEX tubing — dimensions and material
ASTM F877 PEX hot- and cold-water distribution systems
ASTM F1960 Cold expansion fittings with PEX reinforcing rings
ASTM F1807 Metal insert fittings with copper crimp rings
ASTM F2159 Plastic insert fittings with copper crimp rings
ASTM F2098 Stainless steel clamps (cinch rings)
NSF/ANSI 61 & 372 Drinking water safety and lead-free content
CSA B137.5 PEX for pressure applications (Canada)
DIN 4726 Oxygen diffusion limit for barrier tubing

Handling, UV and Freezing

  • UV exposure. PEX degrades in sunlight. Allowable exposure varies by product — commonly 30 to 180 days — and is printed on the tube. Store coils indoors and do not leave a rough-in exposed through a long delay.
  • Freezing. PEX expands and generally survives a freeze better than copper or CPVC, but it is not freeze-proof. Fittings are the usual failure point, and repeated freeze cycles accumulate damage.
  • Colour coding. Red for hot, blue for cold, white for either. A convention for identification, not a performance difference — the tubing is identical.
  • Support spacing. Commonly 32 in on horizontal runs, with vertical runs guided per storey. Spacing is set by your adopted code, so verify locally.
  • Burial and slabs. PEX is widely used in slabs and direct burial where approved. Sleeve any penetration through concrete or framing and protect against abrasion.

Shop PEX at The House Supplier

Genuine stocked inventory from MR PEX SYSTEMS, Viega, HeatLink, Sioux Chief and PexGun, shipped across the United States.

  • PEX Tubing — barrier and non-barrier, PEX-a and PEX-b, 3/8" to 2"
  • PEX Fittings — F1960 expansion, F1807 and F2159 crimp, PureFlow press
  • PEX Valves — lead-free brass ball valves and shut-offs
  • PEX Manifolds — 4 to 13 port, radiant and potable distribution
  • PEX Tools — expanders, crimpers, cutters and bend supports

Not sure which fitting system matches your tubing? Send us the part number or a photo at info@thehousesupplier.com or call (623) 307-5144 — we reply within one business day.

This page is reference material, not a design document. Values follow published ASTM standards for PEX CTS tubing; individual products vary and manufacturers' submittal data governs. Installation requirements are set by the code adopted in your jurisdiction. Always confirm with the manufacturer's technical literature and your local authority having jurisdiction.